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Currently, Die & Mold activities are fully part of the mass production industries to support the demand of sectors such as Automotive, Aerospace, Electronic and Packaging, and so on. When speaking of Molds, there are different types in the world. For example, molds for plastic materials, sheet metal-cutting, and forming, die-casting, rubber molding, blow molds, and forging molds. Moreover, there are several spare parts that require a wide range of applications such as pre-hardened steels, hardened steels, cast iron, and aluminum for prototypal molds, stainless steels for manifold, hot runner parts, graphite, and copper for electro-erosion processes. Regardless of the materials, processes, and applications, YG-1 covers various tooling solutions for customers.
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STEEL &
PRE-HARDENED STEEL
HIGH-HARDENED STEEL
Stainless Steel
COPPER
GRAPHITE
Aluminum
The Die & Mold industry makes use of different types of steels, according to the type of mold to be made.
Normally they are divided into 2 families:
- Hot work steels (molds for plastic injection, rubber, forging, die-casting)
- Cold work steels (dies for shearing and plate deformation)
In the latter type of molds, the use of cast iron is also frequent.
Die & Mold industry needs a right partner to machine a wide range of different pre-hardened materials YG-1 can cover that demand, whatever the material, application or machine
High-hardened steel is used widely in the Die & Mold industry to manufacture parts such as Jet Turbine Blades, as represented by the picture on this page. High-hardened steel poses significant machining challenges, requiring the toughest of tools. YG-1 has got just the solution in the form of our excellent X5070, YG Mill, i-Xmill families for milling, and Dream Drills - High Hardened line for holemaking.
The molds becoming more and more a complete production systems and, at the same time, complexes that imply different characteristics in their components, among which is corrosion resistance (for example for hot runner and manifolds).
Hence the use of stainless steel. Thanks to the characteristics of its products, YG-1 is able to support Die & Mold Customers for the processing of these specific materials also.
Although we try to make the forms mostly by milling, the electro-erosion operations are still very much used when the shapes are difficult to mill. EDM implies for the printer the need to make precise electrodes by working with copper alloys and graphite. YG-1, attentive to these needs, offers tools dedicated to these materials
Although we try to make the forms on the mainly milling molds, the electro-erosion operations are still very much used when the shapes are difficult to mill. EDM implies for the printer the need to make precise electrodes by working with copper alloys and graphite. YG-1, attentive to these needs, offers tools dedicated to these materials
Aluminum alloys are frequent to find in the production of prototype molds, molds for low production and some accessory parts. The characteristics of these alloys require a specific attention to be given for adequate preparation of the tools, in order to avoid gluing and to allow adequate and high cutting speeds. Thanks to the specific ranges for aluminum alloys, with suitable geometries and coatings, YG-1 is able to offer high performance tools even for these materials
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